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Re: so near but yet so far? [Re: nick_d] #1153476
07/01/2011 22:06
07/01/2011 22:06

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All being well, I'm sure it'll reach that target in your sig easily.

That is a rare exhaust housing, it's a turbo technics casting. Good choice, I had one of them sitting around not so long ago.

Re: so near but yet so far? [Re: ] #1153478
07/01/2011 22:19
07/01/2011 22:19
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kidderminster
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yeah kept my eye out for the exhaust housing for a while.... Although spool was awesome with original its been found by a good few tobe restrictive after 5500 revs.... Hopefully now i'll keep making power all the way to 7200 with the help of the the boost also holding alot better.... Really tailed off with my t3 super 60... Don't think the hole in it helped though!? smile

i also think it should easily reach that target but i ain't counting my chickens (or horses) just yet!... smile

nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155199
11/01/2011 19:24
11/01/2011 19:24
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kidderminster
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so it seems my exhaust cam is out by between 20-25 degrees...
would this explain the way it was running?
well anyway should be sorted by the end of sat so fingers crossed it runs ok... If not, keep an eye out for it in the "i'm breaking my coupe" section! smile

Nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155220
11/01/2011 20:00
11/01/2011 20:00

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Originally Posted By: nick_d
so it seems my exhaust cam is out by between 20-25 degrees...
would this explain the way it was running?Nick


Much further out than that!

In your post #1151615 you said the inlet cam was at 7-8 mins past the hour and the exhaust cam 48-49 minutes past the hour, using the clockface notation

Each minute out on the clockface notation is 12 crank degrees. So if the inlet cam should be a 17 minutes past, the inlet cam could be out by 17-8= 9 minutes which equals an error of 108 degrees. If the exhaust cam should be at 43 minutes past the exhaust cam is out by 49-43=6 minutes which is an error of 72 crank degrees.

108 + 72 = 180 degrees, which is what suggests (to me) that the cam wheels being on the wrong camshafts.

p.s. If you do have a T38 turbo then it is good for over 460 BHP. In fact I have seen dyno figures sent to me by Turbo Technics of an Evo producing 583 BHP @ 6948 rpm with one of their T38s (Stage 3 TT S205).

Last edited by group5lancia; 11/01/2011 20:07.
Re: so near but yet so far? [Re: ] #1155303
11/01/2011 22:18
11/01/2011 22:18
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if you think about it though (explained to me yesterday) if the crank is turned over once more from my original observation the the cams would have turned half a turn therefore being not that far out (pointing roughly in the right direction) so now the inlet is at approx 37-38 .... And the exhaust at 17-18 (but should be at 22-23..... So that would be a difference of 5 mins, if each minute equals 6 degrees then approx 30 degrees out...... (each minute equals 6 ddegress NOT 12... I think?) lol

regarding turbo, it not a turbo technics t38, that's a rollerbearing isn't it?
Me and saint have been having a running debate as to what my turbo actually is..... The turbo guy who built it used to run the exact one on his hill climb integrale but swapped to a gt2871r as he was given it to try by an american turbo company.... He did say that my turbo would make more peak power than the gt2871r....? We'll see. smile



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155309
11/01/2011 22:28
11/01/2011 22:28

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Originally Posted By: nick_d
if you think about it though (explained to me yesterday) if the crank is turned over once more from my original observation the the cams would have turned half a turn therefore being not that far out (pointing roughly in the right direction) so now the inlet is at approx 37-38 .... And the exhaust at 17-18 (but should be at 22-23..... So that would be a difference of 5 mins,

Great Reasoning - except that the engine position has changed by 360 degrees! After 360 crank degrees/180 cam degrees the inlet should be 47 minutes after the hour and exhaust 13 minutes after the hour - you can't 'lose' the problem as easily as that!

if each minute equals 6 degrees then approx 30 degrees out...... (each minute equals 6 ddegress NOT 12... I think?) lol

6 cam degrees, yes. But 6 cam degrees = 12 crank degrees - and all cam timing numbers are given in terms of crank degrees!

regarding turbo, it not a turbo technics t38, that's a rollerbearing isn't it?
Me and saint have been having a running debate as to what my turbo actually is..... The turbo guy who built it used to run the exact one on his hill climb integrale but swapped to a gt2871r as he was given it to try by an american turbo company.... He did say that my turbo would make more peak power than the gt2871r....? We'll see. smile


A Turbo Technics T38 has a 73mm diameter compressor wheel and is 60 trim. It can be built with a ball bearing or plain bearing CHRA

Last edited by group5lancia; 11/01/2011 22:37.
Re: so near but yet so far? [Re: ] #1155315
11/01/2011 22:37
11/01/2011 22:37
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kidderminster
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60 crank degrees out it is then!
Think i remember my compressor wheel being very close in size to a gt3071 interms of inducer and exducer.... Think mine are 70mm & 51mm where as the gt3071 is 71mm & 52mm Irc??
The gt turbos are newer tech though and alot more efficient than my big old journal bearing cossie turbo!

nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155318
11/01/2011 22:51
11/01/2011 22:51

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Originally Posted By: nick_d
60 crank degrees out it is then!
Think i remember my compressor wheel being very close in size to a gt3071 interms of inducer and exducer.... Think mine are 70mm & 51mm where as the gt3071 is 71mm & 52mm Irc??
The gt turbos are newer tech though and alot more efficient than my big old journal bearing cossie turbo!

nick


Closest (Garrett) compressor wheel I know to that is 69.85mm/51.65mm 54 trim T04B. Does it have 8 blades?

Re: so near but yet so far? [Re: ] #1155322
11/01/2011 22:58
11/01/2011 22:58
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Pretty sure it has 7 blades... Not 8? May be wrong, that size seems very close to the dimensions i quoted though!
what sort of power do the T04b make?

nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155327
11/01/2011 23:15
11/01/2011 23:15

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It's a pretty odd-ball compressor wheel. I think it might be a T04B T5/T6 trim - and I can't find a compressor map for it. I think you need to Google!

Re: so near but yet so far? [Re: ] #1155413
12/01/2011 09:42
12/01/2011 09:42
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right found some specs for my turbo but still no idea of what it is or capable of? Lol

compressor wheel 71mm (7 blades)
exhaust wheel 53mm (11 blades)
M11 compressor housing with 2.5" inlet
55 a/r exhaust housing!

confused.com confused

Nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155415
12/01/2011 09:56
12/01/2011 09:56

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What size is the inducer on the compressor wheel?

Re: so near but yet so far? [Re: nick_d] #1155418
12/01/2011 10:05
12/01/2011 10:05
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Well im's guessing a bit without pics, but if the exhaust turbine is 53mm exducer it is likely a stage 2 T3 turbine (standard T3 is 1.898" so under 50mm) and stage 3 is nearly 57mm so say stage 2 turbine at a guess

Compressor, well it could

T04B V trim as this is a 2.75 exducer (69.85mm)

Even a T04e 46 trim is a 2.95 exducer (74.93mm)

So I would be guessing a t04b V trim in a T04b cover as they are 2.5" inlet

I'll find a map for you, but if it is a t04b V trim it is certainly an old design turbo - all B series are of course,, but I think we discussed that when it was built


Re: so near but yet so far? [Re: Saint] #1155420
12/01/2011 10:14
12/01/2011 10:14

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Nick, when is your "engine builder" coming to sort his mess out?

as you know know the problem, cant you get him over asap?

at this rate...Begbie might be finished before you! laugh

NAR... laugh

Re: so near but yet so far? [Re: nick_d] #1155425
12/01/2011 10:29
12/01/2011 10:29
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kidderminster
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think i got confused....
not sure of exhaust wheel size, has 11 blades though!...
inducer and exducer are 71 & 53 respectively!

marco: engine SHOULD be running saturday! Wahoo!!

nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155433
12/01/2011 10:44
12/01/2011 10:44
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well a T04b V trim has a 55mm inducer, so it isn't likely the V trim wheel in that case


Re: so near but yet so far? [Re: Saint] #1155434
12/01/2011 10:45
12/01/2011 10:45

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fingers crossed for you mate!

Re: so near but yet so far? [Re: ] #1155436
12/01/2011 10:51
12/01/2011 10:51
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Originally Posted By: Marco20valveT
Begbie might be finished before you! laugh

Incoming text message


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: so near but yet so far? [Re: Begbie] #1155445
12/01/2011 11:08
12/01/2011 11:08

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and i stand corrected..

Re: so near but yet so far? [Re: ] #1155451
12/01/2011 11:29
12/01/2011 11:29
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does that mean begbie is done?!

nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155509
12/01/2011 13:43
12/01/2011 13:43

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Originally Posted By: nick_d
think i got confused....
not sure of exhaust wheel size, has 11 blades though!...
inducer and exducer are 71 & 53 respectively!

marco: engine SHOULD be running saturday! Wahoo!!

nick


It sounds like a stock GT28 exhaust turbine and a 71mm 56 trim compressor - so it's like a GT2871 but with journal bearings rather than ball bearings in the middle.

Don't rely on this, but I've read that the exhaust turbine becomes restrictive due to its size/number of blades, so although the compressor is good for 475BHP (I've read) you won't get there because the turbine side will choke before you do.

Possibly why your mate got shot of it?

Re: so near but yet so far? [Re: ] #1155620
12/01/2011 18:25
12/01/2011 18:25
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interesting! Well i was only after between 350-380 so hopefully will get there?! 400 would be a magical figure to reach in my little old 16vt, it'll just depend what boost level we can get to safely.... I was thinking max of 1.6-1.7 bar, but flea will have permission to go as far as he thinks possible!! smile

Nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: nick_d] #1155634
12/01/2011 18:52
12/01/2011 18:52

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Like this maybe:

http://www.turbobygarrett.com/turbobygarrett/catelog/Turbochargers/GT28/GT2871R_743347_2.htm

But you have a smaller A/R exhaust housing.

Can anyone else identify the .55 A/R turbine housing? I don't know any T25 flanged Garrett turbos that use them. Or do you have a T3 flange?

Last edited by group5lancia; 12/01/2011 19:23.
Re: so near but yet so far? [Re: ] #1155657
12/01/2011 19:56
12/01/2011 19:56
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It's a T3 flange, not T28, and T3 .55, thanks why I don't think GT28 turbine - I have never worked with T28 turbines but aren't they alot smaller and won't fit in a T3 flanged snail

Anyway, without pics it will be very hard to ID


Re: so near but yet so far? [Re: Saint] #1155665
12/01/2011 20:10
12/01/2011 20:10
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just guess we'll have to see what it produces, it is a little anoying though not knowing what i've actually got..... On the other hand though its a bit more exciting as i could be completely blown away when i get "the call" from flea........ Or not smile

nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: Saint] #1155708
12/01/2011 21:26
12/01/2011 21:26

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Originally Posted By: Saint
It's a T3 flange, not T28, and T3 .55, thanks why I don't think GT28 turbine - I have never worked with T28 turbines but aren't they alot smaller and won't fit in a T3 flanged snail


According to this
http://www.jdmperformance.co.uk/item_detail.php?prodID=53005
a T28 turbine can be fitted (with machining) to a T3 housing.

If so, 400 wheel horse power potential!

I cannot find a T3 turbine smaller than 2.32" (58.928mm) diameter.

Last edited by group5lancia; 12/01/2011 21:28.
Re: so near but yet so far? [Re: ] #1155719
12/01/2011 21:56
12/01/2011 21:56
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kidderminster
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400 wheel bhp!.... That would be nice!
that's prob with the 84ar exhaust housing....
Where as i've got a 'piddly' 55ar..
although Nigel has proved its possible to get just as much ( infact more ) power out of his 63ar housing than the guys running 84's with the same cold side!

Nick



368bhp @ 1.5 bar
Re: so near but yet so far? [Re: ] #1155722
12/01/2011 21:57
12/01/2011 21:57
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GT28 turbine 76 1.85"/46.9mm 2.09"/53.9mm (from GT2871R) NS111 is an 9 blade turbine from memory, Nick says above his is 11

It's smaller than any of the T3/4 family turbines already, so as the link says it has to be a special housing with a smaller turbine scroll, the .55 Nick has is a T3 cosworth one from memory so designed for T3 turbines.

T3 Turbine - - 1.898" 2.319"
T3 Stage 2 Turbine - - 2.122" 2.559"
T3 Stage 3 Turbine - - 2.229" 2.559"
T4 N Trim - - 2.071" 2.922"
T4 O Trim - - 2.296" 2.922"
T4 P Trim - - 2.544" 2.922"
T4 Q Trim - - 2.693" 3.111"

The T3 turbine 2.32" is just standard (rounded) is already bigger than the GT28 turbine so you would need a special housing with a smaller turbine internal, the T28 turbine is too small already that is why I didn't think it was that

There are plently of GT28 turbine sized T3 housings, with ATP it is a option to get the GT28 series with T3 flanges, as per the link. This is cosworth housing though I think

Without pics I can't tell sorry Nick and it all speculation so I will leave it there, the dyno will let you know

Cheers



Re: so near but yet so far? [Re: Saint] #1155750
12/01/2011 22:52
12/01/2011 22:52

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group5lancia
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Nick said above 53mm diameter and 11 blades, so maybe T25/T28 turbine shaft 435922-1?

Inducer = 53mm
Exducer = 41.7mm
Blades = 11

I agree that the .55 A/R housing is most likely from a Cosworth/Garrett T34...

I have a T35 and I'm pretty sure the standard T34/T35 turbine wheel is 58.9mm/2.32 inches

Last edited by group5lancia; 12/01/2011 23:26.
Re: so near but yet so far? [Re: nick_d] #1156557
14/01/2011 18:40
14/01/2011 18:40
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kidderminster
nick_d Offline OP
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Need a quick answer, trying to find if cam wheels are wrong way round..... There is different part numbers on the wheels..
The one on the inlet wheel at mo is 76918 83
One on exhaust is 76918 85.... HELP



368bhp @ 1.5 bar
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